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Second-life EV Batteries Market to Hit $28.17 Billion by 2031, Driven by EV Demand, Renewable Energy Adoption, and Environmental Impact Mitigation – Exclusive Report by Meticulous Research®

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REDDING, Calif., Sept. 5, 2024 /PRNewswire/ — According to a new market research report titled, ‘Second-life EV Batteries Market Size, Share, Forecast, & Trends Analysis by Application (Power Backup, Grid Connection, EV Charging, Renewable Energy Storage, Other Applications), End Use (Commercial, Residential, Industrial) —Global Forecast to 2031.

The Second-life EV Batteries market is expected to reach $28.17 billion by 2031, at a CAGR of 43.9% from 2024 to 2031.

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Efforts to mitigate the environmental impact of battery disposal, the growing adoption of renewable energy sources, and the increasing demand for electric vehicles (EVs) are key factors driving the growth of second-life EV batteries.

Initiatives to Mitigate the Environmental Impacts of Battery Disposal Support Market Growth

Improper disposal of batteries can lead to significant environmental consequences. Batteries contain various chemicals and metals that can be detrimental if they leach into soil or water. There is a growing focus on mitigating the environmental impacts of EV battery disposal, including the development of robust recycling systems, the exploration of alternative battery chemistries with lower environmental footprints, and the establishment of regulations to enforce responsible disposal practices. Some battery materials are lost during recycling, which necessitates their acquisition for new battery production. As a result, battery refurbishing and repurposing have emerged as effective strategies for enhancing sustainability and reducing the negative environmental impacts associated with end-of-life batteries. The repurposing of end-of-life batteries provides the following benefits:

Resource Conservation: Unlike battery recycling, refurbishing end-of-life batteries does not require replacing materials lost during the recycling process, conserving critical battery materials/resources.Reduced Pollution: Battery manufacturing using recycled materials has a considerable environmental footprint, which can be avoided through battery repurposing.Efficient Energy Management: Batteries allow for the storage of excess energy during periods of high generation and can support electricity grids during periods of peak demand. However, the environmental footprint of new batteries is high, which can be reduced through the use of second-life batteries.

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To address the environmental repercussions of battery manufacturing, producers are actively working to bring refurbished and repurposed batteries to market. Additionally, governments are implementing regulations to foster sustainability within the battery ecosystem. For example, in August 2022, the Government of India introduced the Battery Waste Management Rules, which target EV batteries, portable batteries, automotive batteries, and industrial batteries. These rules endorse the principle of Extended Producer Responsibility (EPR), holding battery producers accountable for the collection and recycling or refurbishment of waste batteries.

EPR mandates the collection and proper disposal of all waste batteries, prohibiting their disposal through incineration and landfills, which can be further supported by battery repurposing. This proactive approach aligns with the broader global initiative to promote sustainable practices within the rapidly expanding energy industry. By enforcing stringent regulations, governments aim to ensure a more environmentally friendly and sustainable lifecycle for batteries, thereby enhancing the overall eco-friendliness of the energy sector. These factors are driving the development of second-life batteries and supporting the growth of this market.

Second-life EV Batteries Market Analysis: Key Segmental Findings

By Application: In 2024, the power backup segment is projected to account for the largest share of 55.1% of the second-life EV batteries market. However, the EV charging segment is expected to register the highest CAGR of 48.5% during the forecast period from 2024 to 2031.By End Use: In 2024, the commercial use segment is expected to account for the largest share of 51.1% of the second-life EV batteries market. However, the residential use segment is anticipated to record the highest CAGR during the forecast period from 2024 to 2031.

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Geographic Analysis:

By geography, the second-life EV batteries market is segmented into North America, Europe, Asia-Pacific, Latin America, and the Middle East & Africa. In 2024, Asia-Pacific is expected to account for the largest share of 68.7% of the second-life EV batteries market. This market is expected to reach $19,362.6 million by 2031.

Governments in the region are advancing initiatives to transition towards green energy. According to the Ministry of New and Renewable Energy, India aims to achieve a renewable energy capacity of 500 GW by 2030. Similarly, Singapore is focused on transforming its energy supply to enhance sustainability, with a goal of reaching net-zero emissions by 2050. To meet these targets, there is an increasing need to boost renewable energy generation and implement effective storage and management solutions. Second-life battery energy storage plays a crucial role in achieving these objectives.

As the region continues to develop its renewable energy infrastructure, the demand for energy storage solutions to manage the intermittency of sources such as solar and wind power is expected to rise. Various companies are launching initiatives to repurpose second-life EV batteries for renewable energy storage. For example, in July 2020, Tokyo Electric Power Co. Holdings (TEPCO) from Japan announced plans to establish a storage business utilizing used EV batteries from China. This strategy involves assembling up to 30 used EV battery packs into energy storage systems for deployment at renewable energy plants.

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Moreover, the growing efforts to establish a comprehensive ecosystem for the reuse and life-cycle management of used EV batteries are expected to drive the expansion of the second-life EV market in the region. For example, in June 2023, MG Motor India, a British automobile brand with a 99-year legacy, partnered with LOHUM, India’s largest producer of sustainable energy transition materials, to develop second-life solutions for batteries. This initiative is designed to enhance battery utilization and support the circular economy. The project aims to unlock the potential of used batteries by repurposing them as Battery Energy Storage Systems (BESS), thereby extending their life cycle and optimizing resource use.

Some of the recent developments in this market space are as follows:

In August 2023, LOHUM (India) partnered with Vecmocon Technologies Pvt Ltd. (India) to work on the life-cycle management of EV batteries. The partnership aims to promote the adoption of second-life batteries. Over the course of two years, the initiative aims to power 100,000 Li-ion battery-powered EVs equipped with AI-powered Battery Management Systems (BMS) by determining the residual value of the batteries.In May 2022, the BMW Brilliance Automotive joint venture (BBA) in China announced the establishment of a closed-loop system for the reusing of raw materials like nickel, lithium, and cobalt from high-voltage batteries that are no longer suitable for use in EVs.

Europe: The Fastest-growing Regional Market

The European Union (EU) has set a goal of establishing a fully circular economy for EV batteries, aiming to ensure that all resources within these batteries are recycled and reused at the end of their life cycle. However, before reaching the recycling stage, EV batteries can be repurposed into second-life batteries. According to Dutch EV equipment supplier EVBox, EV batteries typically retain 70% to 80% of their original capacity after 10 to 15 years of use. At this point, they are generally deemed unsuitable for further automotive use due to reduced capacity.

Many major car manufacturers in the European region are actively exploring potential applications for EV batteries after they have aged and reached a capacity of around 70-80% during their “first life” in the vehicle. For example, in September 2022, Kia Europe announced plans to reuse retired EV batteries in “Second Life” battery energy storage systems as part of its global sustainability strategy. Kia has partnered with encore, a corporate startup from Deutsche Bahn (Germany), to collect EV battery packs from across Europe and repurpose them into second-life battery energy storage systems.

Additionally, in January 2022, Audi AG (Germany) collaborated with RWE (Germany) to establish an energy storage facility in Herdecke, Germany, using lithium-ion batteries from Audi electric cars. This facility, located at RWE’s pumped-storage power plant on Lake Hengstey, integrates 60 battery systems and can temporarily store approximately 4.5 megawatt-hours of electricity.

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Some of the recent developments in this market space:

In August 2023, Automotive OEM Jaguar Land Rover (U.K.) collaborated with Wykes Engineering (U.K.) to deploy a 2.5MWh second-life battery energy storage system (BESS) utilizing EV batteries. The collaboration was aimed at expanding the system’s capacity to 7.5MWh by the end of 2023. Each Wykes Engineering BESS unit consists of 30-second-life I-PACE batteries, which can store up to 2.5MWh of energy at full capacity.In June 2022, Volvo Energy (Sweden) invested in Connected Energy (U.K.), a second-life battery energy storage specialist, to further accelerate Volvo Group’s battery business and sustainability opportunities.

Second-life EV Batteries Market: Competition Analysis

This report offers a competitive analysis based on an extensive assessment of the leading players’ product portfolios, geographic presence, and key growth strategies adopted over the past three to four years. Major companies in the second-life EV batteries market have implemented various strategies to expand their product offerings and global footprints and augment their market shares. The key strategies followed by most companies in the second-life EV batteries market were product launches, partnerships, agreements, and collaborations. The key players operating in the second-life EV batteries market include B2U Storage Solutions, Inc. (U.S.), RePurpose Energy Inc. (U.S.), BeePlanet Factory SL (U.S.), ReJoule (U.S.), Cactos Oy (Finland), ECO STOR AS (Norway), Connected Energy Ltd. (U.K.), Smartville Inc. (U.S.), Lohum Cleantech Private Limited (India), and DB Bahnbau Gruppe GmbH (Germany).

Second-life EV Batteries Industry Overview: Latest Developments from Key Industry Players

In September 2023, Connected Energy signed an agreement with Volvo Energy to develop a battery energy storage system (BESS) utilizing batteries recovered from Volvo electric buses, trucks, and machinery once they have reached the end of their optimal use in mobile applications. This initiative aims to give the batteries a second life, providing significant environmental and economic benefits.In September 2023, Smartville introduced the Smartville 360 Battery Energy Storage System (BESS) at the RE+ 2023 conference. The Smartville 360™ BESS is a fully integrated, turnkey energy storage solution that incorporates high-quality repurposed automotive lithium-ion battery packs from a range of automotive makes and models.In June 2023, BeePlanet Factory announced an agreement with SungEel HiTech (South Korea), Samsung C&T (South Korea), Metales de Navarra S.A. (Spain), Truck&Wheel Group (Spain), and Sodena (Spain) to collaborate on the reuse and recycling of lithium-ion batteries EVs. With an investment of USD 20.25 million (EUR 18.5 million), the newly formed company, BeeCycle, will operate on a 31,000 sqm site in Caparroso, Navarra. The project is set to employ 60-70 personnel to handle the processing of batteries that have reached the end of their life cycle or scrap from cell manufacturing.In June 2023, B2U Storage Solutions Inc. developed technology capable of integrating thousands of used EV batteries into arrays that can store megawatts of electricity from wind, solar, and other renewable sources. This technology effectively extends the lifespan of EV batteries before they are eventually recycled to recover their components.In March 2023, Smartville deployed its Smartville 360 energy storage system at the University of California San Diego’s Library Annex. This installation is designed to help UC San Diego reduce demand on the local utility grid after sunset and avoid peak electricity rates.In February 2023, B2U Storage Solutions, a leading provider of large-scale energy storage systems using second-life EV batteries, announced that 25 MWh of storage capacity is now operational at its SEPV Sierra hybrid solar storage facility in Lancaster, California. The project’s storage capacity includes 1,300 reused EV battery packs sourced from Honda and Nissan.In May 2021, ECO STOR signed an agreement with Nissan Motor Co. Ltd. (Japan), a leading Japanese multinational automobile manufacturer, to reuse EV batteries for energy storage projects and to recycle batteries once they reach the end of their life in an EV.

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Scope of the Report:

Second-life EV Batteries Market Assessment—by Application

Power BackupGrid ConnectionEV ChargingRenewable Energy StorageOther Applications

Second-life EV Batteries Market Assessment—by End Use

CommercialResidentialIndustrial

Second-life EV Batteries Market Assessment—by Geography

Asia-PacificNorth AmericaEuropeLatin AmericaMiddle East & Africa

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Plant-based Food Market Report Summary

Particulars

Details

Number of Pages

93

Format

PDF

Forecast Period

2024–2031

Base Year

2023

CAGR (Value)

43.9 %

Market Size (Value)

USD 28.17 Billion by 2031

Segments Covered

By Application

Power BackupGrid ConnectionEV ChargingRenewable Energy StorageOther Applications

By End Use

CommercialResidentialIndustrial

Region Covered

North America, Asia-Pacific, Europe, Latin America, Middle East & Africa

Key Companies

B2U Storage Solutions, Inc. (U.S.), RePurpose Energy Inc. (U.S.), BeePlanet Factory SL (U.S.), ReJoule (U.S.), Cactos Oy (Finland), ECO STOR AS (Norway), Connected Energy Ltd. (U.K.), Smartville Inc. (U.S.), Lohum Cleantech Private Limited (India), and DB Bahnbau Gruppe GmbH (Germany)

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State Grid Jinchang Power Supply Company Ensures Power Supply for May Day Tourism

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April 29, 2026

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JINCHANG, China, April 29, 2026 /PRNewswire/ — As the May Day International Labor Day approaches, State Grid Jinchang Power Supply Company has fully launched special power supply guarantee work in key cultural and tourism areas, closely integrating local characteristics such as Gobi ecology, Silk Road culture and suburban comprehensive cultural tourism formats, to fully protect the safety of cultural and tourism travel during the holiday.

Focusing on the actual needs of pre-holiday cultural and tourism travel, the special inspection takes into account the differences in power consumption of diverse scenarios including Silk Road sightseeing, Gobi leisure and research experience, and strictly implements standardized power operation and maintenance processes. The service team divides areas to clarify responsibilities, focusing on inspecting key locations such as crowded scenic spots, convenient service stations and intangible cultural heritage performance venues, and checks the operation of core equipment such as power distribution boxes, low-voltage lines and emergency backup power supplies one by one. Considering Jinchang’s regional climate characteristics of frequent sandstorms and large temperature differences between day and night, it focuses on verifying the integrity of outdoor line insulation protection and wind, dust and lightning protection devices, and simultaneously investigates potential hazards such as old lines and temporary power use, ensuring immediate rectification and full coverage without blind spots.

In response to the upsurge of suburban self-driving camping and short-distance trips during the holiday, the company focuses on upgrading and verifying public new energy charging piles along scenic routes and suburban main roads. Staff inspect each charging pile’s main module, intelligent metering terminal, safe grounding circuit and outdoor waterproof and dustproof components, conduct on-site practical tests on core charging performance such as emergency power-off self-locking and peak-valley load adaptation, and simultaneously clean up debris around the piles, maintain lines and check peripheral hazards such as aging and loose interfaces. It also specially verifies the continuous operation capacity under high passenger flow and high intensity, ensuring uninterrupted 24-hour charging services, solidifying the reliable power guarantee for cultural and tourism travel, and helping the upgrading of suburban cultural and tourism formats.

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SOURCE State Grid Jinchang Power Supply Company

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Power Guarantee Accelerates Commissioning of Jinchang’s 200,000-Ton Dairy Processing Project

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April 29, 2026

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JINCHANG, China, April 29, 2026 /PRNewswire/ — On April 22, State Grid Jinchang Power Supply Company worked with relevant personnel of the 200,000-ton annual dairy processing project in Jinchuan District, Jinchang City, to carefully verify key power support matters before the project is put into operation.

Since the planning of the project, State Grid Jinchang Power Supply Company has taken the initiative to provide front-line services and launched a dedicated service program for key projects. A special service team was established to finish on-site investigation within three days and design a tailor-made power supply plan.

The company opened a green channel for power application and installation services, shortening the conventional 45-day service process to 18 days, strongly boosting the early start of the project.

In the construction period, the company’s Party member service team offered regular on-site technical guidance, investigated and rectified over ten hidden dangers in construction power consumption, and organized special training for electricians, building a solid line of defense for power safety.

Entering the critical commissioning phase in April, the company carried out an all-round inspection of power equipment in the factory, formulated a targeted power guarantee plan for equipment commissioning, and implemented a 24-hour duty system to remove power supply obstacles for equipment debugging.

“The power supply team always thinks ahead and delivers practical support, solving all our power consumption problems,” the project leader commented positively.

In the next stage, State Grid Jinchang Power Supply Company will continue to track the follow-up power demand of the project. Through high-quality and stable power supply, it will help upgrade the quality and efficiency of Jinchang’s agriculture, forage and animal husbandry industrial chain, and inject sustained impetus into high-quality local development.

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SOURCE State Grid Jinchang Power Supply Company

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Seven Extreme Tests, Full‑Scenario Ecosystem: Sungrow Redefines C&I ESS Reliability at GRES

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HEFEI, China, April 29, 2026 /PRNewswire/ — At the 2026 Global Renewable Energy Summit, Sungrow unveiled its full-scenario commercial and industrial (C&I) ecosystem, centered around the newly launched PowerKeeper series—a modular C&I energy storage system that achieves 0 waste in both investment and green power utilization, ensures 0 outage for C&I electricity consumption, and delivers a hassle-free experience through 7 upgrades (7Ups) across the entire lifecycle, ultimately maximizing returns for customers.

As an industry breakthrough, PowerKeeper is the first modular C&I ESS to successfully pass seven extreme challenge tests. This milestone embodies Sungrow’s “007” value proposition—redefining reliability standards for C&I energy storage.

Seven Extreme Challenges: Making Safety Invisible, Yet Fundamental

Energy storage systems are built for a 20+ year lifecycle, during which exposure to extreme weather, physical impacts, and unexpected incidents is inevitable. True reliability lies in proactively validating performance under the harshest conditions.

PowerKeeper inherits Sungrow’s comprehensive full-lifecycle safety system. With over 700 pre‑delivery tests, every unit is engineered for durability and resilience. The seven extreme tests cover the entire lifecycle and a wide range of real-world scenarios, structured across three critical dimensions:

Environmental Resilience: Reliable Performance in Harsh Natural ConditionsMaintains stable operation after 24-hour immersion in 50 cm of waterDelivers full power without derating across temperatures from -20°C to 40°CStructural Integrity: No Fire or Explosion, Even When Knocked or DroppedEndures a 250 kg pendulum impact with only minor surface damage, no structural compromise, and no abnormal temperature riseWithstands repeated drops from heights ranging from 1.6 m to 5 m, maintaining structural integrity and thermal stabilityIntrinsic Safety: No Fire spread, No Explosion Splash, Even in Worst-Case ScenariosAn integrated aerosol fire suppression system rapidly suppresses internal ignitionAfter removing internal suppression, flames self-extinguish without spreadingSystem-level active venting design in PV+ESS configurations prevents debris projection, safeguarding both personnel and equipment

From Pre- to Post-Commissioning: Flexible, Simple, Profitable

Pre-commissioning:
PowerKeeper offers exceptional flexibility from the outset, with configurable capacities ranging from 50 kWh to 1,000 kWh and durations spanning 2 to 8 hours. It can be deployed as ESS-ready, PV+ESS, or PV-ready, enabling businesses to align system configuration with their investment pace and evolving energy strategies.At commissioning:
Installation is streamlined through both modular hardware design and intelligent digital tools. On the hardware side, the industry-first configuration of 12.5 kWh single modules or 50 kWh pre-built stacks significantly reduces installation complexity and labor costs. In contrast, seamless back-to-back installation supports four flexible layouts, making it ideal for space-constrained environments.
On the software side, iSolarDesign enables rapid and intelligent system planning within just 10 minutes—while iSolarCloud simplifies grid connection to a three-step process that can be completed in five minutes. A unified platform with a 24/7 AI assistant further enhances operational efficiency by pinpointing faulty modules at the source, enabling faster and more precise O&M.Post-commissioning:
Once operational, PowerKeeper continues to maximize value through both performance and intelligent optimization. A 2.0 DC/AC ratio delivers up to 1.5 times higher power output, while 10 ms seamless switching ensures reliable off-grid operation when needed. In addition, AI-driven multi-revenue strategies—including peak shaving, demand charge management, and frequency response—work in tandem with integrated hardware and software to continuously enhance overall returns.

Full-Scenario Eco-Synergy: Sungrow C&I ESS Family

PowerKeeper, together with the PowerStack 255/510CS and PowerTitan series, forms Sungrow’s comprehensive C&I ESS portfolio. The solution supports a wide range of applications—from standalone ESS and PV+ESS to PV+ESS+EV charging and microgrids—covering voltage levels from 400 V to 35 kV. PowerKeeper is now available across Europe, Asia-Pacific, and the Middle East and Africa.

Dr. Cao Wei, GM of Sungrow’s C&I ESS Product Line, stated: “We build a full-scenario C&I ESS ecosystem because every application deserves a tailored solution. The seven extreme tests reflect our unwavering commitment to one core belief: safety is the greatest luxury.”

Sungrow remains committed to empowering industries worldwide with reliable, high-performance C&I energy storage solutions—working together to accelerate the transition toward a sustainable future.

About Sungrow

Sungrow, a global leader in renewable energy technology, has pioneered sustainable power solutions for over 29 years. As of Dec 2025, Sungrow has installed over 1000 GW of power electronic converters worldwide. The company is recognized as the world’s most bankable PV inverter and energy storage company (BloombergNEF). Its innovations power clean energy projects across the globe, supported by a network of 520 service outlets guaranteeing excellent customer experiences. At Sungrow, we’re committed to bridging to a sustainable future through cutting-edge technology and unparalleled service. For more information, please visit: www.sungrowpower.com/en

 

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