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EV Battery Thermal Management System Market to Grow by USD 46.9 Billion from 2024-2028, Driven by Rising EV Demand and Applications–Powered by AI

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NEW YORK, Oct. 7, 2024 /PRNewswire/ — Report on how AI is driving market transformation- The global electric vehicle battery thermal management system (EV BTMS) market  size is estimated to grow by USD 46.9 billion from 2024-2028, according to Technavio. The market is estimated to grow at a CAGR of  47.99%  during the forecast period.  Increasing demand for evs and their expanded applications is driving market growth, with a trend towards advances in thermal management technology: PCM and GIHP.  However, high capital and maintenance cost  poses a challenge. Key market players include BMS Powersafe, Dana Inc., Dober, DuPont de Nemours Inc., Eberspacher Gruppe GmbH and Co.KG, Ewert Energy Systems Inc., Exponential Power Inc., Gentherm Inc., Hanon Systems, Infineon Technologies AG, Leclanche SA, Lithium Balance AS, MAHLE GmbH, Renesas Electronics Corp., Robert Bosch GmbH, STMicroelectronics International N.V., Texas Instruments Inc., Turntide Technologies Inc., Valeo SA, and VOSS Automotive GmbH.

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Forecast period

2024-2028

Base Year

2023

Historic Data

2018 – 2022

Segment Covered

Battery Type (Li-ion, Lead-acid, and Others), Vehicle Type (Passenger vehicle and Commercial vehicle), and Geography (APAC, North America, Europe, South America, and Middle East and Africa)

Region Covered

APAC, North America, Europe, South America, and Middle East and Africa

Key companies profiled

BMS Powersafe, Dana Inc., Dober, DuPont de Nemours Inc., Eberspacher Gruppe GmbH and Co.KG, Ewert Energy Systems Inc., Exponential Power Inc., Gentherm Inc., Hanon Systems, Infineon Technologies AG, Leclanche SA, Lithium Balance AS, MAHLE GmbH, Renesas Electronics Corp., Robert Bosch GmbH, STMicroelectronics International N.V., Texas Instruments Inc., Turntide Technologies Inc., Valeo SA, and VOSS Automotive GmbH

Key Market Trends Fueling Growth

The Electric Vehicle (EV) battery thermal management system (BTMS) market is experiencing significant growth due to the introduction of high-density batteries and fast chargers in the EV market. These advancements have led to increased heat generation in battery packs, as high-density batteries occupy less space and have minimal surface area for heat dissipation. Fast chargers also rapidly fill battery capacity, generating more heat. To address these challenges, DX EV BTMS is being adopted, while research and development continue to introduce new technologies. The upcoming trends in EV BTMS are phase change materials (PCM) and gas injection heat pump (GIHP) systems. PCM absorbs heat quickly and uses it to change its internal structure, acting as an alternative to passive air cooling for small battery packs. Conventional heaters, such as PTC heaters, have been replaced by heat pumps, which improve battery capacity by 12% in cold climates. GIHP, which uses a gas injector to push refrigerant to the compressor, shared with the AC in the EV, achieves 26% improved efficiency in city driving conditions and consumes 30% less energy to heat from -20°C to 0°C. These factors are expected to drive the growth of the global EV BTMS market during the forecast period. 

The Electric Vehicle (EV) Battery Thermal Management System (BTMS) market is experiencing significant growth, driven by the increasing popularity of EVs in both the passenger car and commercial vehicle sectors. Key players in the market include Continental, LG Chem, and Gentherm. New trends include the use of solid-state batteries and nanotechnology for improved efficiency and temperature management. Lithium-ion batteries are the heart of EVs, and maintaining their temperature is crucial for optimal performance and longevity. OEMs like Tesla Motors, Chevrolet, and others are investing in advanced BTMS to enhance vehicle range, reduce charging time, and improve consumer comfort through features like smart windows and seat comfort. Industrial products and the BEV segment are major contributors to the market’s growth. HEVs, PHEVs, and FCVs also benefit from BTMS, as they require temperature management for their batteries as well. Government subsidies, improving charging infrastructure, and consumer awareness are also boosting market growth. Battery capacity, temperature control, and battery prices are key factors influencing the market. As vehicle sales increase and living standards improve, spending capacity for electric vehicles also rises. CO2 emission norms and the push towards reducing carbon emissions further fuel the demand for EVs and their BTMS. The market includes various components like electric drive, inverter, converter modules, and the electric thermal module. Belt Starter Generators and other electronic components are also essential for effective BTMS. The future of the EV BTMS market looks promising, with advancements in technology and increasing consumer acceptance of electric vehicles. 

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Market Challenges

The global Electric Vehicle Battery Thermal Management System (EV BTMS) market faces significant challenges due to high capital expenditures for battery installation and BMS solutions implementation. Each battery cell in the pack necessitates monitoring through a Battery Management System (BMS), requiring complete integration. The increasing power demands in the automotive sector necessitate high reliability, as a single cell failure can lead to system failure. The EV BTMS technology’s high initial cost for research, development, battery integration, and vehicle onboard unit integration through sensors and software is a significant barrier for small- and medium-sized vendors. Additionally, high maintenance costs from the end-user side to keep the BMS active can result in incorrect outputs and potential battery harm due to various electronic units and sensors. These factors are expected to hinder the growth of the global EV BTMS market during the forecast period.The Electric Vehicle (EV) battery thermal management system (BTMS) market is witnessing significant growth due to the increasing adoption of electric vehicles (EVs) by automakers. Tata Motors’ Nexon EV, for instance, utilizes BTMS to manage battery heat, ensuring optimal performance and longevity. However, challenges persist, such as aging rate and battery module life in high-power applications. Fires or explosions due to thermal runaway remain a concern, as seen in the Tesla car fire incident. Cold weather and impedance also impact battery performance. New technologies, like solid-state batteries from startups like Solid Power, offer high energy efficiency and a high power-to-weight ratio, as well as low self-discharge. These advancements aim to address the challenges of conventional lithium-ion batteries, which include heat dissipation and raw material availability. The BTMS market requires a supplier-buyer network and in-depth analysis of components, including battery type (BEV, PHEV, HEV), propulsion type, and technology. Quantitative analysis of challenges, such as aging rate and battery module life, is crucial for ensuring CO2 emissions reduction and maintaining battery life. CHAdeMO and PCM are key players in this market, providing charging solutions and thermal management components, respectively.

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Segment Overview 

This electric vehicle battery thermal management system (ev btms) market report extensively covers market segmentation by

Battery Type1.1 Li-ion1.2 Lead-acid1.3 OthersVehicle Type2.1 Passenger vehicle2.2 Commercial vehicleGeography 3.1 APAC3.2 North America3.3 Europe3.4 South America3.5 Middle East and Africa

1.1 Li-ion-  The Li-ion (lithium-ion) batteries segment is poised for significant growth in the Electric Vehicle Battery Thermal Management System (EV BTMS) market due to the escalating demand for Li-ion batteries in the EV industry. With the declining price of battery technology and mass production, Li-ion batteries have become the preferred choice for EV manufacturers. These batteries, which belong to the family of lithium-metal chemistries, are manufactured using various combinations of anode and cathode materials, such as lithium-nickel-cobalt-aluminum oxide (NCA), lithium-nickel-manganese-cobalt (NCM or NMC), lithium-manganese spinel (LMO), lithium titanate (LTO), and lithium iron phosphate (LFP). Each cathode combination offers distinct safety, cost, and performance characteristics. Li-ion batteries are favored for their higher current density, longer power-holding capacity, longer shelf life, smaller and lighter size, and minimal maintenance requirements compared to other battery technologies. The batteries’ long life and lack of maintenance reduce downtime for EVs. Li-ion batteries are available in cylindrical, prismatic, and laminate shapes, each with unique characteristics, enabling customized battery packs based on end-user requirements. Thermal management solutions for Li-ion batteries must address high voltage, temperature, current, and battery state of charge (SoC) management. These factors are expected to fuel the expansion of the Li-ion batteries segment in the global EV BTMS market.

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Research Analysis

The Electric Vehicle (EV) Battery Thermal Management System (BTMS) market is a critical component in the growing EV industry, focusing on regulating the temperature of Lithium-ion batteries in various propulsion types, including BEVs, HEVs, FCVs, and PHEVs. BTMS ensures optimal battery performance, longevity, and safety under diverse climatic conditions. The system uses passive components like Phase Change Materials (PCMs) and active cooling techniques to manage temperature. CO2 emissions are significantly reduced as EVs emit zero tailpipe emissions. Consumer awareness, subsidies, charging infrastructure, battery prices, and vehicle range are essential factors influencing the market’s growth. Charging time and super-fast chargers are also crucial considerations. The risk of explosion is minimized through effective temperature regulation. The market comprises cells, battery modules, and ventilation systems. Regulation of temperature is crucial for battery power, longevity, and passenger vehicle applications.

Market Research Overview

The Electric Vehicle (EV) market is experiencing significant growth with the increasing adoption of Lithium-ion batteries as the primary power source. EVs, including Battery Electric Vehicles (BEVs), Plug-in Hybrid Electric Vehicles (PHEVs), and Hybrid Electric Vehicles (HEVs), require advanced thermal management systems (TMS) to maintain optimal battery temperature. TMS plays a crucial role in extending battery life by preventing overheating and ensuring efficient energy usage. The system uses Passive Thermal Management Components (PTCs) like Phase Change Materials (PCMs) and active cooling systems to manage temperature. EV battery thermal management is essential for reducing CO2 emissions, as automakers strive to meet stricter emission norms. The market for EV TMS is driven by the increasing sales of passenger cars and commercial vehicles, rising consumer awareness, and government subsidies. The market comprises various components, including cooling systems, electronic components like inverters and converter modules, and conventional cooling systems like air cooling and liquid cooling. The technology used in TMS includes nanotechnology, smart windows, and solid-state cooling. Battery capacity, temperature, and power consumption are significant factors influencing the design and cost of TMS. The market is expected to grow as the automotive industry shifts towards electric propulsion types like BEVs, PHEVs, and HEVs. The use of advanced cooling systems, power consumption optimization, and cost reduction through the use of lightweight materials are key trends in the market. However, challenges like thermal design, flow channels, coolant model and flow, power requirements, and reliability must be addressed to ensure the safety and efficiency of EV TMS. The market for EV TMS is expected to grow significantly due to the increasing demand for electric vehicles, advancements in technology, and the need to reduce carbon emissions. The market is competitive, with various players offering innovative solutions to meet the demands of the industry.

Table of Contents:

1 Executive Summary
2 Market Landscape
3 Market Sizing
4 Historic Market Size
5 Five Forces Analysis
6 Market Segmentation

Battery TypeLi-ionLead-acidOthersVehicle TypePassenger VehicleCommercial VehicleGeographyAPACNorth AmericaEuropeSouth AmericaMiddle East And Africa

7 Customer Landscape
8 Geographic Landscape
9 Drivers, Challenges, and Trends
10 Company Landscape
11 Company Analysis
12 Appendix

About Technavio

Technavio is a leading global technology research and advisory company. Their research and analysis focuses on emerging market trends and provides actionable insights to help businesses identify market opportunities and develop effective strategies to optimize their market positions.

With over 500 specialized analysts, Technavio’s report library consists of more than 17,000 reports and counting, covering 800 technologies, spanning across 50 countries. Their client base consists of enterprises of all sizes, including more than 100 Fortune 500 companies. This growing client base relies on Technavio’s comprehensive coverage, extensive research, and actionable market insights to identify opportunities in existing and potential markets and assess their competitive positions within changing market scenarios.

Contacts

Technavio Research
Jesse Maida
Media & Marketing Executive
US: +1 844 364 1100
UK: +44 203 893 3200
Email: media@technavio.com
Website: www.technavio.com/

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Delixi Electric at the 140th Canton Fair Expanding Solutions Strengthening Global Partnerships

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GUANGZHOU, China, Oct. 26, 2026 /PRNewswire/ — The 140th China Import and Export Fair, widely known as the Canton Fair, opened in Guangzhou on October 15, 2026, marking the event’s 70th anniversary. Delixi Electric returned with an expanded portfolio spanning power distribution, industrial control, home electrical products and tools, while inviting distributors and business partners worldwide to explore new opportunities for cooperation.

Under the brand philosophy “Making it happen,” the company presented products for industrial, commercial and residential applications. The display was designed to give international customers more choice and help channel partners broaden their offerings.

A key highlight was the official Canton Fair debut of Delixi Electric’s tool portfolio. Presented under the theme “The right tool for every task,” the range covers hand tools, power tools and measuring tools. A dedicated trial area allowed visitors to experience the products firsthand.

Among Delixi Electric’s industrial offerings, the H500 Series high-performance vector drive and CDC8 Series AC contactor were key highlights. Winner of the 2025 iF Design Award and a CIIF industrial automation award, the H500 targets mid- to high-end drive applications, while the CDC8 supports reliable control in demanding equipment-manufacturing environments. The wider display also featured wall switches, multi-standard sockets and adapters, and power distribution products.

Qi Wenjie, General Manager of Delixi Electric’s Overseas Business Division, said:

“For many years, the Canton Fair has been an important platform for us to understand how market needs are evolving and to engage closely with customers and partners from around the world. As the Fair marks its 70th anniversary, we are pleased to meet global customers and partners here once again.”

“For Delixi Electric, participating in the Canton Fair is about more than presenting individual products. It is also an opportunity to better understand local needs, demonstrate our broader capabilities in power distribution, and explore long-term value together with our customers and partners.”

Since its Canton Fair debut in 2023, Delixi Electric has participated for four consecutive years. Its business network now covers more than 80 countries and regions.

Looking ahead, the company will continue investing in product development, quality management, international certification, supply chain capabilities and local service. By expanding its portfolio and working closely with local partners, Delixi Electric aims to support market development and create sustainable growth opportunities for distributors, customers and industry partners worldwide.

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SSI SCHAEFER’s Four-Way Pallet Roaming Shuttle Is Expanding Warehouse Design Possibilities

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SEOUL, South Korea, Oct. 26, 2026 /PRNewswire/ — For warehouse operators in South Korea, warehouse design is increasingly shaped by competing demands: making better use of available space, managing labor constraints and maintaining reliable operations without committing to automation that exceeds business needs.

The challenge is not simply to store more pallets, but to determine how storage capacity can be configured around the inventory characteristics and the movement the operation actually requires.

Rethinking the use of warehouse space

Warehouse capacity is often assessed by the number of pallet positions available. However, the same building footprint can support different storage configurations, each with its own implications for accessibility, material flow and operating requirements.

Four-way pallet roaming shuttles, such as the SSI Pallet Roaming Shuttle, use onboard multi-sensor navigation to determine their position, monitor their surroundings in real time, and accurately detect obstacles. This enables flexible pallet handling across multiple storage levels, opening up greater possibilities for high-density, single- or multi-deep pallet storage configurations.

For facilities where building expansion is restricted, the ability to use available space more effectively can be an important design consideration. With system heights of 24 metres and options for 40 metres subject to configuration, solutions like the shuttle allow warehouse planners to evaluate storage designs that make greater use of the space.

Matching movement capability to operational needs

The significance of four-way movement lies in the flexibility it introduces into storage design. This can be particularly relevant to manufacturing operations storing raw materials or finished goods, food and beverage distribution, and temperature-controlled warehouses where storage conditions and space utilisation are crucial design considerations.

The shuttle supports payloads of up to 3000 kg and uses RFID and photoelectric positioning, with a specified positioning accuracy of ±5 mm. Operating at a maximum aislewise speed of 1.5 m/s when loaded and 1.6 m/s when unloaded, it provides a technical basis for evaluating its suitability against a warehouse’s storage and movement requirement.

Automation solving the right challenges, at the right time

For South Korean warehouse operators facing a rapidly aging population and labor constraints, the question is whether automating pallet storage and movement will address a meaningful operational need. Suited to medium-to-low SKU ranges and lower-throughput applications, the SSI Pallet Roaming Shuttle is worth considering where frequent retrievals and reduced reliance on repetitive manual handling are priorities, rather than high-volume pallet retrieval.

“The value of warehouse automation lies in how well a system fits the operation it is designed to serve. More automation does not automatically mean a better warehouse.

The real measure of an effective solution is how well its storage density, retrieval capability and throughput match the operation’s needs. Investing in capacity or performance that the business cannot fully utilise—or sacrificing retrieval flexibility for density—misses the point of warehouse automation,” said Jeon Jae Beom, Head of Sales, SSI Schaefer Korea.

For South Korean businesses balancing space, labor and investment pressures, the key is to select systems according to its intended role in the wider operation, not on the assumption that greater automation will resolve every capacity or productivity challenge.

For more information, visit www.ssi-schaefer.com/ko-kr.

About SSI SCHAEFER

The SSI SCHAEFER Group is a leading global solution provider for all areas of intralogistics. With innovative technologies and software, the company empowers small to medium-sized enterprises as well as large companies to increase the efficiency and sustainability of their storage, picking, and transport processes. SSI SCHAEFER offers complete solutions ranging from fully automated warehouses with tailored service and maintenance packages to robotics and automated guided vehicles, as well as manual and semi-automated systems such as workstations, racks and containers.

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SOURCE SSI Schaefer Korea

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Heybike Launches V1 Pro, a 72V Power Beast with 8,000W Peak Power and Bigger Attitude

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ONTARIO, Calif., Oct. 23, 2026 /PRNewswire/ — Heybike today announced the launch of the V1 Pro, a 72V electric dirt bike designed for riders who want bigger tires, bigger attitude, and ultimate off-road performance. With 8,000W peak power, 17-inch front and 14-inch rear tires, and Wheelie Boost Assist, the V1 Pro delivers powerful off-road performance while featuring hydraulic disc brakes and a magnetic emergency kill switch. Available now on Heybike’s official website, the V1 Pro is offered at an Early Bird price of $1,999, compared with its $2,199 MSRP.

The 72V Power Beast, Ready for Every Trail

With its oversized Big Foot tires, bold styling, and powerful 72V drive system, the Heybike V1 Pro is built to stand out. Delivering 8,000W peak power and 250 N•m of wheel torque, it reaches speeds of up to 50 MPH and tackles inclines of up to 45°, bringing serious power to demanding off-road adventures.

Its staggered 17-inch front and 14-inch rear Big Foot tires provide a larger rear contact patch for traction, while 285 mm of ground clearance helps the bike clear rocks, roots, and ruts. A 150 mm-travel front fork and rear hydraulic shock help absorb bumps on uneven terrain.

Powered by a 72V 27Ah battery with 1,944 Wh of capacity, the Heybike V1 Pro offers a range of up to 60 miles on a single charge, with charging taking approximately 5.5–6 hours using the included 84V 5A charger.

Smart Control. Your Ride, Your Way.

The Heybike app lets riders adjust speed limits and throttle response, choose from ECO, LINEAR, and SPORT riding modes, and configure regenerative braking to suit their riding preferences and terrain.

For added personalization, an optional Bluetooth speaker and horn accessory supports music playback and multiple simulated motorcycle engine sounds.

Enhanced Protection for Every Adventure

The Heybike V1 Pro combines performance with multiple safety-focused features. Its 220 mm front and 190 mm rear hydraulic disc brakes provide stopping power, while regenerative braking adds another layer of deceleration control.

A magnetic emergency kill switch is designed to cut power if the rider falls or steps away from the bike. A throttle-reset safety mechanism prevents power delivery until the throttle has returned to its reset position.

The Heybike V1 Pro features a UL 2849-certified battery system and an IPX6 waterproof rating, offering added protection for outdoor riding in changing weather conditions.

Together, these features complement the V1 Pro’s performance-focused design with added control and protection for off-road riding.

Wheelie Boost Assist: Unleash Your Wild Side

Experience wheelies like never before. With just a single mode control, Wheelie Boost™ lifts the front wheel to a fixed angle, safely turning a complex trick into an exciting riding experience. Less effort, more wild — unleash your bigger attitude and take your V1 Pro ride to the next level.

Bring the Family Together. Conquer Every Terrain.

More than an off-road ride, the Heybike V1 Pro opens the door to shared outdoor adventures and memorable family moments. Designed to bring riders together, it makes weekend trail rides and outdoor exploration opportunities for parents and teens to connect, build confidence, and discover new terrain side by side.

From family outings to challenging off-road adventures, the V1 Pro brings power, excitement, and the freedom to explore together.

A Step Up From the Original Heybike V1

Launched in the first half of 2026, the Heybike V1 quickly gained popularity among teens across the United States. Building on that success, the V1 Pro takes off-road performance to the next level with nearly 100% more peak power, 43.8% greater battery capacity, 11% higher top speed, 20% more range, and a 50% higher maximum climbing angle.

Beyond raw power, the V1 Pro delivers 31.5% more wheel torque and 14.5% greater ground clearance, along with stronger front and rear suspension system for a smoother ride. Its larger 17-inch front and 14-inch rear Big Foot tires further enhance off-road control and rear traction, while the full-size frame is designed to accommodate a broader range of riders.

Make Their Next Ride Unforgettable

The Heybike V1 Pro is available now for $1,999 (MSRP $2,199). Customers can also receive a limited-quantity launch gift box with their purchase, while supplies last. 

More riding challenges, giveaways, and community activities are on the way. Stay tuned for more ways to ride, connect, and share the adventure.

Shop the Heybike V1 Pro on its official website.

About Heybike

Heybike is a leading global e-bike brand making joy easy to reach for every age and every terrain, from city commutes to off-road adventures, blending accessible innovation, safety-first engineering, and design that connects. Every ride connects you to a worldwide community — to your family, to your city, and to the simple joy of moving. Learn more on Heybike’s official website.

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